Address
Zhengzhou, Henan, China
Work Hours
Monday to Friday: 7AM - 7PM
Weekend: 10AM - 5PM
Multi-Angle Pipe Fitting Welding Machine
- 1. Applicable Pipe Diameter: 90mm-1600mm
- 2. Applicable Materials: PE, PP, PVDF
- 3. Working Environment Temperature Range: -40°C – +40°C
- 4. Pressure Range: 0-12Mpa
- 5. Cooling Way: Air Cooling
- 6. Type: Butt Fusion
- 7. Color: Red, Orange, Yellow, and others.
Multi-Angle Pipe Fitting Welding Machine
The multi-angle pipe welding machine is a device specifically designed for welding HDPE pipe fittings (such as elbows, tees, crosses, and reducers). This machine reliably welds fittings and pipes of varying angles and shapes through heating and pressurization. It is widely used in water supply and drainage, gas, chemical, and mining pipeline network projects.
Multi-Angle Pipe Fitting Welding Machine Advantages
- 1. Flexible Welding at Multiple Angles: the HDPE pipe fitting welding machine can achieve welding of complex structures such as elbows, tees, crosses, and reducers.
- 2. Strong Connection: the welding strength of PE pipe fittings can reach or exceed that of the parent material, with good sealing.
- 3. Wide Range of Applications: suitable for municipal water supply, gas transmission, agricultural irrigation, chemical pipelines and other projects.
- 4. Improve Efficiency: the multi-angle HDPE fitting welding machine eliminates manual processing and splicing, significantly improving construction speed and accuracy.
Specification & Dimension
| Multi-Angle Pipe Fitting Welding Machine Model | Welding Range | Max. Heating Temperature | Temp. Error | Pressure Adjustable Range | Total Power | Power/Voltage of Milling Cutter | Power/Voltage of Heating Plate | Motor Power/Voltage of Hydraulic Station |
|---|---|---|---|---|---|---|---|---|
| 315 | 90mm-315mm | 270℃ | ±5℃ | 0-10Mpa | 8.15KW/380V | 1.5KW/380V | 5.15KW/380V | 1.5KW/380V |
| 450 | 280mm-450mm | 270℃ | ±5℃ | 0-10Mpa | 12.5KW/380V | 1.5KW/380V | 8KW/380V | 3KW/380V |
| 630 | 315mm-630mm | 270℃ | ±5℃ | 0-16Mpa | 28KW/380V | 3KW/380V | 22KW/380V | 3KW/380V |
| 800 | 500mm-800mm | 270℃ | ±5℃ | 0-16Mpa | 38KW/380V | 3KW/380V | 32KW/380V | 3KW/380V |
| 1200 | 710mm-1200mm | 270℃ | ±5℃ | 0-16Mpa | 73.5KW/380V | 4KW/380V | 62KW/380V | 7.5KW/380V |
| 1600 | 710mm-1600mm | 270℃ | ±5℃ | 0-16Mpa | 84KW/380V | 4KW/380V | 72KW/380V | 8KW/380V |
How to Use Multi-Angle Pipe Fitting Welding Machine?
- 1. Clamping and Positioning: Fix the pipe fittings and tubes to be welded in the frame fixture and adjust them to the required welding angle through the angle adjustment device.
- 2. End Milling: use a milling cutter to cut the end face of the HDPE pipe to ensure it is smooth and flat.
- 3. Heating: heat the heating plate, preheated to the required temperature (around 200–230°C), is inserted between the pipe ends. The pipe surfaces are evenly heated until they melt.
- 4. Changeover: the heating plate is quickly removed, keeping the molten pipe ends ready for fusion.
- 5. Butt Fusion: under the control of a hydraulic or manual pressurizing system, the pipe fitting is pressed against the end face of the pipe to fully fuse the molten layer.
- 6. Cooling and Solidification: the pressure is maintained until the joint cools and solidifies, resulting in a strong and durable connection.
Welding Pipe Machine
Quality Ensurance
Quality Inspection Process
- Environmentally friendly raw materials are recyclable
- Material chemical composition analysis and physical property test
- Each process must be inspected and qualified before continuing
- Thickness and weight test of each product
- Each pipe is not put into storage until after final inspection.
Certificate Showcase
FAQ
1. What are the types of butt fusion pipe welding machine?
HDPE pipe jointing machine manual, hydraulic HDPE pipe welding machine, automatic CNC pipe welding machine, HDPE electrofusion welding machine, and multi-angle pipe fitting welding machine.
2. What are the advantages of welding pipe machine?
High strength, efficiency, and reliability, Extended service life, Dimensional accuracy and high productivity, High capacity and superior performance, User-friendly operation with easy cleaning and maintenance.
3. What are the common faults and prevention methods of HDPE pipe welding machine?
Butt welders, also known as current welding machines or resistance butt fusion welding machines, utilize the electrical resistance at the contact surfaces between two workpieces. By applying a low voltage and high current instantaneously, the contacting metal surfaces are rapidly heated to their melting point, resulting in fusion.
4. What are the preventive action for butt welder defects?
It is necessary to remove all impurities from the metal and preheat it as specified. Additionally, select a joint design suitable for the material and ensure controlled cooling of the welded zone. Adequate sectional area must be welded, using correct amperage and appropriate travel speed.
5. What are the characteristics of a high-quality automatic pipe welding machine?
A high-quality butt weld must exhibit a smooth and uniform appearance, free from cracks and voids. It should possess sufficient strength to endure applied stresses without fracture or deformation. Achieving such a weld depends on meticulous material preparation and precise execution of welding techniques.
6. Why choose Jinquan?
Jinquan has advanced equipment, strong technology and strict quality control.
7. After welding, could we lay down the jointed pipes on the ground for cooling process?
The joined pipes must not be placed on the ground immediately after butt fusion welding. The assembly must remain in the machine, with or without pressure as specified by the applicable welding procedure, until the required cooling time has elapsed.
8. Can we print our logo/website/company name on products?
Yes, please advise the size and Pantone Code of the logo.
9. Can you design and produce special machines according to customer requirement?
Yes, we have strong technical capacity, can develop any new products by ourselves totally.