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Zhengzhou, Henan, China
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Weekend: 10AM - 5PM
HDPE Pipe Jointing Machine Manual
- 1. Applicable Pipe Diameter: 40mm-250mm
- 2. Applicable Materials: PE, PP, PVDF
- 3. Working Environment Temperature Range: -40°C – +40°C
- 4. Pressure Range: 0-6Mpa
- 5. Cooling Way: Air Cooling
- 6. Control Type: Manual
- 7. Color: Red and customized.
HDPE Pipe Jointing Machine Manual
HDPE pipe joining machine manualis used for butt welding of HDPE pipe. Compared to hydraulic or fully automatic equipment, manual welders are smaller and lighter, making them suitable for small-diameter pipe construction and simple on-site operations. They rely primarily on manual pressure application and alignment to achieve a combination of heating, melting, and cooling of the pipe ends, forming a secure weld joint.
Manual HDPE Pipe Welding Machine Advantages
- 1. Simple Structure: The manual HDPE pipe joint machine does not require complicated hydraulic or CNC systems and is intuitive to operate.
- 2. Lightweight and Portable: The manual welder for HDPE pipe is small in size and light in weight, making it easy to carry and suitable for construction in the field or in narrow spaces.
- 3. Low cost: The manual HDPE pipe welding machine is economical and has low maintenance costs, making it suitable for small-scale projects.
- 4. Strong Flexibility: especially suitable for the installation, maintenance and temporary construction of small-diameter HDPE pipes.
Specification & Dimension
| HDPE Pipe Jointing Machine Manual Model | Applicable Pipe Diameter | Heating Plate Max. Temp. | Temp. deviation in surface(170-250) | Max. Tolerance of Welding | Working Voltage | Working Frequency | Power/Voltage of Heating Plate | Power/Voltage of Planning Tool Motor | Total Power |
|---|---|---|---|---|---|---|---|---|---|
| Manual 160 | 40mm-160mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1KW/220V | 0.9KW/220V | 1.9KW |
| Manual 200 | 63mm-200mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1.6KW/220V | 0.9KW/220V | 2.5KW |
| Screw Manual 160 | 40mm-160mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1KW/220V | 0.9KW/220V | 1.9KW |
| Screw Manual 200 | 63mm-200mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1.6KW/220V | 0.9KW/220V | 2.5KW |
| Screw Manual 250 | 63mm-250mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 2KW/220V | 1KW/220V | 3KW |
| Screw Manual 160-2M | 40mm-160mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1KW/220V | 0.9KW/220V | 1.9KW |
| Screw Manual 200-2M | 63mm-200mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1.6KW/220V | 0.9KW/220V | 2.5KW |
| Hand Shake 160 | 40mm-160mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1KW/220V | 0.9KW/220V | 1.9KW |
| Hand Shake 200 | 63mm-200mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1.6KW/220V | 0.9KW/220V | 2.5KW |
| Hand Shake 250 | 63mm-250mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 2KW/220V | 1KW/220V | 3KW |
| Hand Shake 160-2M | 40mm-160mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1KW/220V | 0.9KW/220V | 1.9KW |
| Hand Shake 200-2M | 63mm-200mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 1.6KW/220V | 0.9KW/220V | 2.5KW |
| Hand Shake 250-2M | 63mm-250mm | 270℃ | ±5℃ | 0.3MM | 220V | 50-60HZ | 2KW/220V | 1KW/220V | 3KW |
How to Use HDPE Pipe Jointing Machine Manual?
- 1. Pipe Clamping and Alignment: place the HDPE pipe to be welded into the rack clamp, secure it with a manual screw or lever, and align the pipe ends.
- 2. End Milling: use a manual or electric milling cutter to flatten the end of the tube to ensure a smooth and flat surface.
- 3. Heating: heat the heating plate to the set temperature (about 200-230℃) and place it on the pipe end to evenly melt the surface of the PE pipe.
- 4. Butt Fusion: quickly remove the heating plate to keep the end surfaces molten, and manually press the two ends of the pipe together to fuse the molten end surfaces.
- 5. Cooling and Shaping: Maintain pressure until the weld cools and solidifies naturally, completing the welding.
Welding Pipe Machine
Quality Ensurance
Quality Inspection Process
- Environmentally friendly raw materials are recyclable
- Material chemical composition analysis and physical property test
- Each process must be inspected and qualified before continuing
- Thickness and weight test of each product
- Each pipe is not put into storage until after final inspection.
Certificate Showcase
FAQ
1. What are the types of butt fusion pipe welding machine?
HDPE pipe jointing machine manual, hydraulic HDPE pipe welding machine, automatic CNC pipe welding machine, HDPE electrofusion welding machine, and multi-angle pipe fitting welding machine.
2. What are the advantages of welding pipe machine?
High strength, efficiency, and reliability, Extended service life, Dimensional accuracy and high productivity, High capacity and superior performance, User-friendly operation with easy cleaning and maintenance.
3. What are the common faults and prevention methods of HDPE pipe welding machine?
Butt welders, also known as current welding machines or resistance butt fusion welding machines, utilize the electrical resistance at the contact surfaces between two workpieces. By applying a low voltage and high current instantaneously, the contacting metal surfaces are rapidly heated to their melting point, resulting in fusion.
4. What are the preventive action for butt welder defects?
It is necessary to remove all impurities from the metal and preheat it as specified. Additionally, select a joint design suitable for the material and ensure controlled cooling of the welded zone. Adequate sectional area must be welded, using correct amperage and appropriate travel speed.
5. What are the characteristics of a high-quality automatic pipe welding machine?
A high-quality butt weld must exhibit a smooth and uniform appearance, free from cracks and voids. It should possess sufficient strength to endure applied stresses without fracture or deformation. Achieving such a weld depends on meticulous material preparation and precise execution of welding techniques.
6. Why choose Jinquan?
Jinquan has advanced equipment, strong technology and strict quality control.
7. After welding, could we lay down the jointed pipes on the ground for cooling process?
The joined pipes must not be placed on the ground immediately after butt fusion welding. The assembly must remain in the machine, with or without pressure as specified by the applicable welding procedure, until the required cooling time has elapsed.
8. Can we print our logo/website/company name on products?
Yes, please advise the size and Pantone Code of the logo.
9. Can you design and produce special machines according to customer requirement?
Yes, we have strong technical capacity, can develop any new products by ourselves totally.